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A cikin samar da mu, ci gabagilashin fibersamar da matakai ne yafi iri biyu crucible zane aiwatar da pool kiln zane tsari. A halin yanzu, ana amfani da mafi yawan tsarin zanen waya na wurin tafki a kasuwa. A yau, bari muyi magana game da waɗannan hanyoyin zane guda biyu.

1. Tsarin Zane Mai Nisa na Crucible

Tsarin zanen crucible wani nau'i ne na gyare-gyare na biyu, wanda galibi don dumama danyar gilashin har sai ya narke, sannan a sanya narkakken ruwa ya zama wani abu mai siffa. Kwallan da aka samu ana narkar da su kuma an zana su cikin filaments. Duk da haka, wannan hanya kuma tana da gazawarta waɗanda ba za a iya watsi da su ba, kamar yawan amfani da su a cikin samarwa, samfurori marasa ƙarfi, da ƙananan amfanin gona. Dalili ba wai kawai saboda ikon da ake iya amfani da shi na tsarin zane na waya mai mahimmanci ba shi da ƙananan, tsarin ba shi da sauƙi don zama mai ƙarfi, amma kuma yana da dangantaka mai girma tare da fasahar sarrafa baya na tsarin samarwa. Sabili da haka, a yanzu, samfurin da aka sarrafa ta hanyar zane-zane na waya mai mahimmanci, fasahar sarrafawa yana da tasiri mai mahimmanci akan ingancin samfurin.

Gilashin fiber tsari ya kwarara ginshiƙi

Gabaɗaya magana, abubuwan sarrafawa na crucible an raba su zuwa fannoni uku: sarrafa wutar lantarki, sarrafa faranti da sarrafa ƙara ball. A cikin sarrafa wutar lantarki, mutane gabaɗaya suna amfani da na'urori na yau da kullun, amma wasu suna amfani da wutar lantarki akai-akai, duka biyun suna da karɓa. A cikin sarrafa farantin leaka, mutane galibi suna amfani da sarrafa zafin jiki akai-akai a rayuwar yau da kullun da samarwa, amma wasu kuma suna amfani da sarrafa zafin jiki akai-akai. Don sarrafa ƙwallo, mutane sun fi karkata ga sarrafa ƙwallon tsaka. A cikin samar da mutane na yau da kullun, waɗannan hanyoyi guda uku sun isa, amma dongilashin fiber spun yarns tare da buƙatu na musamman, waɗannan hanyoyin sarrafawa har yanzu suna da wasu gazawa, irin su daidaiton daidaiton faranti na yanzu da ƙarfin lantarki ba shi da sauƙin fahimta, Yanayin zafin jiki na bushing yana jujjuyawa sosai, kuma yawan yarn ɗin da aka samar yana canzawa sosai. Ko wasu na'urorin aikace-aikacen filin ba a haɗa su da kyau tare da tsarin samarwa, kuma babu wata hanyar sarrafawa da aka yi niyya dangane da halayen hanyar crucible. Ko kuma yana da saurin gazawa kuma kwanciyar hankali ba ta da kyau sosai. Misalan da ke sama suna nuna buƙatar daidaitaccen sarrafawa, bincike mai zurfi, da ƙoƙarin inganta ingancin samfuran fiber gilashi a samarwa da rayuwa.

1.1. Babban hanyoyin haɗin fasaha na sarrafawa

1.1.1. Gudanar da wutar lantarki

Da farko, wajibi ne don tabbatar da cewa yanayin zafin ruwa da ke gudana a cikin farantin ruwan ya kasance daidai da kwanciyar hankali, kuma don tabbatar da daidaitaccen tsari mai ma'ana na crucible, tsarin na'urorin lantarki, da matsayi da hanyar kara kwallon. Sabili da haka, a cikin sarrafa wutar lantarki, abu mafi mahimmanci shine tabbatar da kwanciyar hankali na tsarin sarrafawa. Tsarin sarrafa wutar lantarki yana ɗaukar mai sarrafawa mai hankali, mai watsawa na yanzu da mai sarrafa wutar lantarki, da dai sauransu bisa ga ainihin halin da ake ciki, ana amfani da kayan aiki tare da lambobi 4 masu tasiri don rage farashin, kuma na yanzu yana ɗaukar mai watsawa na yanzu tare da ƙimar inganci mai zaman kanta. A cikin ainihin samarwa, bisa ga sakamakon, a cikin yin amfani da wannan tsarin don sarrafawa na yau da kullum, bisa ga mafi girma da kuma yanayin tsari, ana iya sarrafa yawan zafin jiki na ruwa da ke gudana a cikin tanki na ruwa a cikin ± 2 digiri Celsius, don haka binciken ya gano cewa ana iya sarrafa shi. Yana da kyakkyawan aiki kuma yana kusa da tsarin zane na waya na kiln tafkin.

1.1.2. Ikon farantin makafi

Domin tabbatar da ingantaccen sarrafa farantin leak, na'urorin da aka yi amfani da su duk yanayin zafi ne akai-akai da matsa lamba mai dorewa kuma ingantacciyar yanayi. Don sa ikon fitarwa ya kai darajar da ake buƙata, ana amfani da mai sarrafawa tare da mafi kyawun aiki, wanda ya maye gurbin madaidaicin gargajiya na thyristor trigger madauki; don tabbatar da cewa daidaiton zafin jiki na farantin ɗigo yana da girma kuma girman oscillation na lokaci-lokaci yana ƙarami, ana amfani da mai sarrafa zafin jiki na 5-bit tare da madaidaicin daidai. Yin amfani da na'ura mai mahimmanci na RMS mai zaman kansa yana tabbatar da cewa siginar lantarki ba ta gurbata ba ko da a lokacin sarrafa zafin jiki akai-akai, kuma tsarin yana da matsayi mai tsayi.

1.1.3 Kula da ƙwallon ƙwallon ƙafa

A cikin samarwa na yanzu, ƙarancin ƙarar ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon yana ɗaya daga cikin mahimman abubuwan da ke shafar yanayin zafi a cikin samarwa na yau da kullun. Ƙarfafa ƙarar ball na lokaci-lokaci zai karya ma'aunin zafin jiki a cikin tsarin, yana haifar da ma'aunin zafin jiki a cikin tsarin ya sake rushewa akai-akai kuma a sake daidaita shi akai-akai, yana sa canjin yanayin zafi a cikin tsarin ya fi girma kuma daidaiton zafin jiki yana da wahala. sarrafawa. Game da yadda za a warware da kuma inganta matsalar cajin lokaci-lokaci, zama ci gaba da caji wani muhimmin al'amari ne don ingantawa da inganta zaman lafiyar tsarin. Domin idan hanyar sarrafa ruwa ta kiln ta fi tsada kuma ba za a iya yada shi a cikin samarwa da rayuwa ta yau da kullun ba, mutane sun yi ƙoƙari sosai don ƙirƙira tare da gabatar da sabuwar hanya. Ana canza hanyar ƙwallon zuwa ci gaba da ƙara ƙwallon ƙwallon da ba na Uniform ba. , za ku iya shawo kan gazawar tsarin asali. A lokacin zana waya, don rage yawan canjin zafin jiki a cikin tanderun, ana canza yanayin lamba tsakanin binciken da ruwan saman don daidaita saurin ƙara ƙwallon. Ta hanyar kariyar ƙararrawa na mita fitarwa, tsarin ƙara ƙwallon yana da tabbacin zama lafiya da abin dogara. Daidaitacce kuma dacewa mai tsayi da ƙananan gyare-gyare na iya tabbatar da cewa ana kiyaye canjin ruwa kaɗan. Ta hanyar waɗannan sauye-sauye, an tabbatar da cewa tsarin zai iya yin ƙidayar ƙidayar yarn mai ƙididdigewa a cikin ƙaramin kewayon ƙarƙashin yanayin sarrafawa na ƙarfin lantarki na yau da kullun da na yau da kullun.

2. Pool kiln waya zane tsari

Babban albarkatun kasa na tsarin zanen waya na tafkin shine pyrophyllite. A cikin kiln, pyrophyllite da sauran sinadaran suna zafi har sai sun narke. Ana yin zafi da pyrophyllite da sauran albarkatun ƙasa a cikin wani bayani na gilashi a cikin kwanon rufi, sa'an nan kuma zana su cikin siliki. Fiber gilashin da wannan tsari ya samar ya riga ya kai fiye da kashi 90% na jimlar fitar da duniya.

2.1 Tsarin zanen waya na Pool kiln

Yadda ake zana waya a cikin kwanon tafki shi ne, yawancin kayan da ake amfani da su suna shiga masana'anta, sannan su zama ƙwararrun albarkatun ƙasa ta hanyar matakai daban-daban kamar su murƙushewa, ɓarkewa, da tacewa, sannan a kai su zuwa babban silo, a auna su cikin manyan. silo, sannan a haxa sinadarai daidai gwargwado, bayan an kai shi zuwa silo, sannan a zuba kayan a cikin narkakken kiln ɗin ta screw feeder a narkar da shi a sanya shi cikin narkakken gilashin. Bayan da narkakkar gilashin ya narke ya fita daga cikin tanderun narkar da naúrar, nan da nan ya shiga babban nassi (wanda ake kira clarification da homogenization ko daidaita sashi) don ƙarin bayani da homogenization, sa'an nan kuma ya wuce ta hanyar mika mulki (wanda ake kira rabon rarrabawa). ) da kuma hanyar aiki (wanda kuma aka sani da kafa tashar), yana gudana zuwa cikin tsagi, kuma yana gudana ta cikin layuka masu yawa na bushing platinum mai laushi don zama zaruruwa. A ƙarshe, ana sanyaya shi da na'ura mai sanyaya, mai mai monofilament ya lulluɓe shi, sa'an nan kuma zana shi da na'urar zana waya ta juyawa don yinfiberglass rovingbobbin.

3.Tsarin kwararar tsari

4. Tsarin kayan aiki

4.1 M shirye-shiryen foda

Dole ne a murƙushe yawancin albarkatun da ke shiga masana'anta, a niƙa su kuma a tace su zuwa ƙwararrun foda. Babban kayan aiki: crusher, inji mai girgiza allo.

4.2 Shirye-shiryen Batch

Layin samar da batching ya ƙunshi sassa uku: tsarin jigilar pneumatic da tsarin ciyarwa, tsarin awo na lantarki da tsarin jigilar pneumatic. Babban kayan aiki: Tsarin isar da iskar huhu da tsarin aunawa kayan abu da tsarin jigilar kayayyaki.

4.3 Gilashin narkewa

Abin da ake kira tsarin narkewar gilashi shine tsarin zaɓin abubuwan da suka dace don yin ruwan gilashin ta hanyar dumama a yanayin zafi mai yawa, amma ruwan gilashin da aka ambata a nan dole ne ya kasance daidai kuma ya tsaya. A cikin samarwa, narkewar gilashi yana da mahimmanci, kuma yana da dangantaka ta kusa tare da fitarwa, inganci, farashi, yawan amfanin ƙasa, amfani da man fetur, da kuma rayuwar tanderun da aka gama. Main kayan aiki: kiln da kiln kayan aiki, lantarki dumama tsarin, konewa tsarin, kiln sanyaya fan, matsa lamba na'ura, da dai sauransu

4.4 Fiber forming

Fiber gyare-gyare wani tsari ne wanda aka sanya ruwan gilashin zuwa igiyoyin fiber gilashi. Ruwan gilashin ya shiga cikin farantin ɗigon ruwa ya fita. Main kayan aiki: fiber kafa dakin, gilashin fiber zane inji, bushewa makera, bushing, atomatik isar na'urar na raw yarn tube, winder, marufi tsarin, da dai sauransu

4.5 Shiri na ma'auni mai girma

An shirya ma'auni mai mahimmanci tare da emulsion epoxy, polyurethane emulsion, mai mai, wakili na antistatic da nau'o'in haɗin kai daban-daban kamar kayan albarkatun kasa da ƙara ruwa. Tsarin shirye-shiryen yana buƙatar dumama ta tururi mai jaket, kuma ana karɓar ruwan da aka lalata gabaɗaya azaman ruwan shiri. Wakilin da aka shirya yana shiga cikin tanki na wurare dabam dabam ta hanyar tsarin Layer-by-Layer. Babban aikin tanki na wurare dabam dabam shine yaduwa, wanda zai iya sa ma'aunin sikelin ya sake maimaitawa da sake amfani da shi, adana kayan da kare muhalli. Babban kayan aiki: tsarin rarraba wakili na wetting.

5. Gilashin fiberkariya kariya

Madogarar ƙurar da ke da iska: galibi rashin iska na injinan samarwa, gami da gabaɗayan rashin iska da jujjuyawar iska.

Cire ƙura da samun iska: Da farko, dole ne a zaɓi wuri mai buɗewa, sannan kuma dole ne a sanya na'urar cire iska da ƙura a wannan wurin don fitar da ƙurar.

Aikin rigar: Abin da ake kira aikin rigar shine tilasta ƙura ta kasance a cikin yanayi mai laushi, za mu iya jika kayan a gaba, ko yayyafa ruwa a cikin wurin aiki. Wadannan hanyoyin duk suna da amfani don rage ƙura.

Kariyar sirri: Cire ƙura na yanayin waje yana da mahimmanci sosai, amma ba za a iya watsi da kariyar ku ba. Lokacin aiki, sa tufafin kariya da abin rufe fuska kamar yadda ake buƙata. Da zarar kura ta shiga cikin fata, nan da nan a wanke da ruwa. Idan kura ta shiga cikin idanu, sai a yi maganin gaggawa, sannan a garzaya asibiti nan da nan don neman magani. , kuma a kiyaye kada a shaka kura.

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